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Bare Axles

STRAIGHT

Bare Straight Axles

AL-KO’s range of beam axles is extensive. The axle is one of the most important components of any trailed product. It is the backbone of the carrying system and care should be taken to ensure that the appropriate style and capacity of axle are chosen.

Beam axles come in some “basic” styles and the following is an explanation of each and a guide to assist in selecting the most appropriate beam axle for your application. All axle styles are available with a wide variety of hubs and brake types.

Always ensure that the anticipated maximum loaded weight is less than the capacity of the beam axle you select!

STRAIGHT BEAM AXLES

This style of axle is the simplest and the most common.
The solid axle steel of varying section size is simply machined on each end. This style of axle is usually used on such applications as domestic trailers, boat trailers and anywhere that the height of the trailer is not a major consideration.

Included in the AL-KO range is a 60mm round hollow tube axle which is very popular in galvanised form for marine trailers and some caravan applications. The ability to use pre-galvanised tubing makes this a suitable product for applications where resistance to corrosion is needed.

OVERLAY BEAM AXLES

This type of axle is manufactured from solid medium tensile steel, but the stub axles are welded on top of the main structural beam. This has the effect of lowering the trailer height an amount equal to the distance from the centre of the beam to the centre of the stub axle. For example on a 45mm square overlay axle of 1450 kg capacity, the trailer height is lowered by 45mm compared to a straight axle of the same capacity.

Why is lowering of the trailer an advantage? The lower the trailer the better the stability, and the lower wind resistance when towing. Also a lower trailer can be an advantage for accessing.

This style of beam axle is extensively used by the caravan industry to provide a strong, reasonably priced, lower ride height axle option.

Overlay axles manufactured by AL-KO have undergone extensive evaluation of weld strength and you can be assured of the quality.

DROP BEAM AXLES

When an even lower ride height than that available from overlay axles is required, AL-KO produces a series of “drop” axles. This trailer industry term refers to an axle where there is a gap between the stub axle and the main structural beam, and this can vary up to a maximum of 100mm from the centre of the stub axle to the centre of the beam. This is achieved by using welded “drop plates” which join the main structural beam and the stub axles. This has the effect of dramatically lowering the trailer and is typically used for such applications as race car trailers and horse floats, where an easy and low access into the trailer is needed. When considering the use of a drop axle, there are more dimensional constraints than with other types of beam axles. As the drop plates need to pass the outside of the chassis or body during suspension movement, a drop axle always needs more distance from the body to the wheel centre. Whilst this can at times be a problem, talk to your AL-KO sales contact to assist with what can be made to suit your specific dimensional needs.

Axle size (D)
(mm)
Axle beam profile Axle carrying capacity (kg) Machining Profile Length (L)
39mm Round 750 kg LM

Axle length to suit
standard body width
carried in stock
(see following pages)

Axles can be
manufactured to
your required length
(to nearest 5mm
increment)

40mm Square 1000 kg LM
45mm Round 1200 kg Slimline
45mm Square 1450 kg Slimline
45mm Square 1500 kg 1.5 tonne
45mm Square 1600 kg Parrallel
50mm Round 1450 kg Slimline
50mm Square 1450 kg Slimline
50mm Square 1500 kg 1.5 tonne
50mm Square 1600 kg Parrallel
50mm Square 2000 kg 2.0 tonne
56mm Round 2000 kg 2.0 tonne
60mm Round (tube) 1400 kg Slimline
63mm Square 3000 kg 3.0 tonne
65mm Round 2500 kg 2.0 tonne
75mm Round 3500 kg 3.0 tonne

* Brake mounting flange can be fitted upon request to suit your brake requirements

NUTS / PINS / WASHERS

  Part No Description
Kits 192100 Axle nut, pin and washer (LM, Slimline)
  192200 Axle nut, pin and washer (Parallel, 1.5 tonne, 2.0 tonne)
  192300 Axle nut, pin and washer (3.0 tonne)
     
Nuts 190002 Slotted nut 3 4" unf (LM, Slimline)
  190007 Slotted nut 1" unf 14 TPI (Parallel, 1.5 tonne, 2.0 tonne)
  190008 Slotted nut 11 4" unf (3.0 tonne)
     
Pins 190003 Split Pin - 4mm x 32mm (LM, Slimline)
  190005 Split Pin - 5mm x 40mm (Parallel, 1.5 tonne, 2.0 tonne)
  190006 Split Pin - 6.3mm x 50mm (3.0 tonne)

39MM ROUND AXLE LM PROFILE

Part No Axle length in mm Axle length in inches
113943 1095mm 43"
113951 1295mm 51"
113952 1320mm 52"
113953 1345mm 53"
113954 1370mm 54"
113955 1400mm 55"
113956 1420mm 56"
113958 1475mm 58"
113959 1500mm 59"
113960 1525mm 60"
113961 1550mm 61"
113962 1575mm 62"
113963 1600mm 63"
113964 1625mm 64"
113965 1650mm 65"
113966 1675mm 66"
113967 1700mm 67"
113968 1725mm 68"
113969 1755mm 69"
113970 1780mm 70"
113971 1805mm 71"
113972 1830mm 72"
113973 1855mm 73"
113974 1880mm 74"
113975 1905mm 75"
113976 1930mm 76"
113977 1955mm 77"
113978 1980mm 78"
113979 2005mm 79"

40MM ROUND AXLE LM PROFILE

Part No Axle length in mm Axle length in inches
114163 1600mm 63"
114164 1625mm 64"
114165 1650mm 65"
114166 1675mm 66"
114167 1700mm 67"
114168 1725mm 68"
114169 1755mm 69"
114170 1780mm 70"
114171 1805mm 71"
114172 1830mm 72"
114173 1855mm 73"
114175 1905mm 75"
114176 1930mm 76"
114177 1955mm 77"
114178 1980mm 78"
114179 2005mm 79"
114181 2055mm 81"
114183 2110mm 83"
114188 2235mm 88"
114189 2260mm 89"
114190 2285mm 90"
114191 2310mm 91"
114195 2415mm 95"
114196 2440mm 96"

45MM ROUND AXLE SLIMLINE PROFILE

Part No Axle length in mm Axle length in inches
1146101575 1575mm 62"
1146101600 1600mm 63"
1146101625 1625mm 64"
1146101650 1650mm 65"
1146101675 1675mm 66"
1146101700 1700mm 67"
1146101725 1725mm 68"
1146101750 1750mm 69"
1146101775 1775mm 70"
1146101830 1830mm 72"
1146101880 1880mm 74"
1146101905 1905mm 75"
1146101930 1930mm 76"
1146101955 1955mm 77"
1146101980 1980mm 78"
1146102005 2005mm 79"
1146102235 2235mm 88"

45MM SQUARE AXLE SLIMLINE PROFILE

Part No Axle length in mm Axle length in inches
114409 1625mm 64"
114411 1650mm 65"
114412 1675mm 66"
114413 1700mm 67"
114368 1725mm 68"
114414 1830mm 72"
114417 1905mm 75"
114418 1930mm 76"
114419 1955mm 77"
114420 1980mm 78"
11442005 2005mm 79"
114382 2075mm 81 1/2"
11442260 2260mm 89"
114408 2415mm 95"
Independant Rubber Suspension (IRS) axles
Beam Axle Types
Bare straight axles
Bare overlay and drop axles
Straight unbraked axles
Overlay unbraked axles
Drop unbraked axles
Straight braked axles
Overlay braked axles
Drop braked axles
Total trailer systems (for trailers over 4.5 tonne)
Stub axles
Hub & stub sets
Axle / stuble axles machining profiles
 
Helpful Hint!

For more comprehensive details of axle/stub axle machining profiles, please refer to the table on the Axle/Stub Axle machining profiles page

AL-KO